Storing stock and equipment safely

Storing stockStorage areas and buildings should be well lit, well ventilated, and designed and laid out to allow for the safe movement of materials and people. Good design can substantially reduce accidents. Particular consideration should be given to aisles and gangways, pedestrian traffic routes, staircases and ramps, emergency escape routes, and fire safety legislation.

The main causes of injury in storage work are slips and trips, manual handling, work at height, vehicles in and around the storage area, and moving or falling objects.

Slips and trips

Most slip and trip accidents can be avoided by taking simple precautions. Floors should be level, with any stairways, slopes or dangerous drops guarded by barriers. They should be kept clean and dry and their slip resistance monitored. Walkways should be free from obstructions with nothing left lying around on the floor. Lighting must be suitable and sufficient. If a spillage occurs, immediate steps should be taken to clear it up. Waste such as packaging materials should be disposed of in an organised way and not allowed to accumulate.

Manual handling

Lack of care when lifting or handling heavy or bulky items can lead to lower back pain, neck pain and more serious injuries. Wherever possible, find ways to avoid manual handling or redesign tasks to use mechanical handling devices. Provide training in safe manual handling techniques that is specific to the tasks to be carried out.

Working at height

Any work at height, including maintenance work carried out by a contractor, must be properly planned, appropriately supervised and carried out in a safe way. Before use, inspect equipment to make sure that it is safe. Ladders should only be used for low risk, short duration tasks. Never use pallets on fork-lift trucks for accessing work at height or as working platforms. Never climb onto racking unless it is specifically designed for use as access equipment.

Vehicles

All vehicles in or around storage areas must be carefully managed to reduce the risk of accidents. Plan routes to avoid sharp turns, blind corners and steep slopes. Minimise the need for reversing by taking steps such as implementing a one-way system. Where reversing cannot be avoided, ensure that vehicles and pedestrians are kept separate. Ensure that vehicles of the sizes and types likely to use the route have enough room to manoeuvre comfortably. Keep the road surface in good condition and do not allow puddles or potholes to develop.

Moving and falling objects

If there are areas where there is a risk of falling objects, make sure that they are clearly marked and that unauthorised persons do not enter them. Common causes of falling items include poorly loaded vehicles, and carelessly filled or overfilled shelves. Mechanical handling equipment must be properly maintained and suitable for the job for which it is used, and operators must be properly trained.

Bales

Stacking bales requires skill. No-one should attempt to do so without either training in safe bale stacking techniques or adequate supervision. Dangers associated with handling and stacking bales include people falling from bales or from vehicles and machinery used in stacking them, bales falling onto people, electrocution from work carried out on bales near to overhead power lines, and damage caused by fire, vandals, vermin and the weather. Health problems include manual handling injuries such as pulled muscles and strains, and respiratory problems from breathing in dust.

Useful links:

Warehousing and storage: A guide to health and safety (HSE)
http://books.hse.gov.uk/hse/public/saleproduct.jsf?catalogueCode=9780717662258

Safe working with bales in agriculture (HSE)
http://www.hse.gov.uk/pubns/indg125.pdf

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